(Welded Low Carbon Steel Cylinders Exceeding 5 Litre Water Capacity For Low-Pressure Liquefiable Gases - Requirements for Inspection and Reconditioning of Used LPG Cylinders - IS 13258:2014)
Inspection & Testing
The cylinder is thoroughly inspected for external and internal damages.
A hydrostatic test may be performed to check for leaks and structural weaknesses.
Cleaning & Surface Preparation
Rust, paint, and debris are removed using sandblasting or chemical treatment.
The cylinder is dried completely to ensure proper adhesion of coatings.
Heating & Structural Repair
The cylinder is heated in a controlled environment to reshape dents and remove minor deformations.
Welding or metal filling is done for cracks or severe damages.
Pressure Testing & Safety Check
The cylinder undergoes a pressure test to confirm its ability to withstand required operating pressures.
It is inspected for any gas leaks or weakened spots.
Repainting & Coating
A protective coating is applied to prevent rust and corrosion.
The cylinder is labeled with necessary markings, such as manufacturing details, repair date, and safety certifications.
Final Approval & Certification
Once the cylinder passes all tests, it is certified as safe for reuse.
It is then returned to service for industrial, commercial, or domestic use.